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PU sandwich panel

PU sandwich panel

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Infinite Stars is a professional PU Sandwich Panels manufacturer and supplier, committed to delivering high-quality panels that meet rigorous thermal, fire, and structural standards. With years of experience in PU panel production, we offer customizable solutions, technical support, and reliable logistics to meet the diverse needs of builders, contractors, and architects worldwide.

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What is a PU Sandwich Panel?

Polyurethane (PU) sandwich panels are composite building materials consisting of a rigid PU foam core sandwiched between galvanized steel or aluminum sheets. They combine:

• Thermal insulation – reduces energy costs and maintains stable indoor temperature.

• Acoustic insulation – reduces noise for a comfortable environment.

• Structural strength – supports heavy loads while remaining lightweight.

• Weather resistance – ideal for external and internal applications.

• Ease of installation – fast and labor-efficient assembly.

Key Advantages of Infinite Stars PU Panels

• Superior Insulation: Thermal conductivity of 0.023 W/m·K ensures high energy efficiency.

• Lightweight & Durable: Panels are easy to transport and maintain, with long service life.

• Fire Resistance: Meet B-s2,d0; NRO standards and EI 15 fire ratings.

• Customizable: Thickness (30–200 mm), length (2–12 m), steel thickness (0.3–1.0 mm), color (RAL options).

• Eco-Friendly: 100% recyclable materials, safe for humans and environment.

• Quick Installation: Streamlined process reduces construction time and labor costs.

Product Categories

1. Tile Pattern PU Sandwich Panels

• Models: BA4-001 | B134-001 | AH4-001 | AG4-003 | AG4-006 | AE4-004 | AD4-001 | AE4-001 | BA4-011 | AG4-001.

• Features: Mimic real tile walls; ideal for warehouses, residential buildings, light steel structures, and decorative exterior cladding.

2. Wall PU Sandwich Panels

• Thickness: 50–200 mm.

• Applications: External walls, partition walls, internal ceilings, object insulation.

• Materials: Galvanized or aluminum sheet + PU core.

• Features: Fire-rated, acoustic insulation, corrosion-resistant, customizable.

3. Roof PU Sandwich Panels

• High thermal resistance, lightweight, easy to install.

• Applications: industrial roofs, warehouses, cold storage facilities.

4. Cold Storage Panels

• PIR/PU core for low-temperature insulation.

• Outer layer: galvanized or food-grade steel/aluminum.

• Applications: cold storage warehouses, refrigerated trailers, supermarkets.

5. Specialty Panels

• Fire-rated panels (EI 15)

• Acoustic panels for cleanrooms, laboratories, or sports facilities.

• Applications: controlled environments, labs, indoor arenas.

Technical Specifications

Parameter Specification
PU Foam Density 40 ± 3 kg/m³
Panel Thickness 30–200 mm
Steel/Aluminum Thickness 0.3–1.0 mm
Standard Length 2–12 m (customizable)
Effective Width 1000 mm (option: 1150 mm)
Thermal Conductivity 0.023 W/m·K
U-Value 0.19–0.39 W/m²K
Acoustic Insulation 25 dB
Fire Reaction B-s2,d0; NRO
Fire Resistance EI 15
Corrosion Resistance C1–C3
Color Options RAL 5010, 6011, 6020, 7016, 7035, 8004, 8014, 9002

Applications

• Industrial & Warehouses: Steel-frame buildings, logistic centers, storage.

• Commercial & Office Buildings: Malls, hypermarkets, shops, offices.

• Cold Storage: Refrigerated warehouses, trailers, supermarkets.

• Agricultural Buildings: Barns, stables, greenhouses.

• Sports Facilities: Gymnasiums, ice rinks, indoor sports halls.

• Modular & Temporary Buildings: Prefab homes, mobile shelters, disaster relief structures.

Infinite Stars provides real-world case studies and images for each application to showcase panel performance.

Installation Guide

1. Preparation: Ensure personnel, tools, and materials are ready

2. Frame Check: Verify wall frame columns and purlins are vertical and level

3. Install Water Barrier: Attach bottom water-retaining plate and window base water-blocking board with self-tapping screws

4. Panel Connection:

• Horizontal: Fix one end with steel frame; overlap edges; fill any gaps with insulation

• Vertical: Use concave groove buttons to secure panels tightly

5. Final Inspection: Ensure alignment, insulation integrity, and overall stability

Infinite Stars also provides technical support and installation guidance for all projects

Why Choose Infinite Stars?

• Expertise: Decades of experience producing PU sandwich panels for global markets

• Quality Assurance: Premium polyurethane cores and durable steel/aluminum facings

• Customization: Panels tailored in thickness, size, color (RAL series), and finish

• Technical Support: On-site guidance, installation support, and project consultation

• Eco-Friendly: 100% recyclable panels, manufactured without ozone-depleting substances

• Reliable Supply: Stable production capacity to meet bulk orders and tight project schedules

Request a custom PU sandwich panel solution for your project today.